SP-XD650PV Automotive Xenon Lamp Aging Test Chamber
This automotive xenon lamp aging test chamber can accurately simulate natural light, providing light fastness, weather resistance and light aging tests for materials such as automotive interiors, plastics, coatings and textiles. Equipped with a 6.5KW water-cooled xenon arc lamp and dual filter system, its spectrum complies with global standards such as ISO, AATCC and GB, ensuring accurate and reliable test results. Adopting PID intelligent temperature control and PTC dual humidification system, combined with a 360° sample rotation structure, it guarantees a uniform and stable test environment. The 10.4-inch Chinese-English touch screen supports custom programs, direct data export and remote monitoring for easy operation. The whole machine adopts SUS304 stainless steel structure and multiple protections, with stable and durable operation, and is widely used in quality inspection and R&D in automotive, materials, textile and other industries.
Product Details
Scope of Application
Used for simulating natural sunlight aging tests and lightfastness, weather resistance, light-sweat composite colorfastness tests on various materials such as automotive interiors, plastics, paints, coatings, electronic meters, textiles, dyeing, dyes, decorative materials, wooden floors, safety helmets, leather, petrochemicals, rubber, and more. By setting conditions like xenon lamp irradiation energy, temperature, humidity, spray, and xenon lamp light/dark cycles within the test chamber, it provides a standardized simulated natural environment to evaluate material performance changes such as fading, aging, softening, hardening, and cracking.
Meet the standard
VW PV 3929 Non-Metallic Materials Weathering in Dry, Hot Climate
GB/T 16422.2-2022 "Plastics - Laboratory Light Exposure"
GB/T 32088-2015 "Accelerated Aging Test Method for Non-Metallic Components and Materials of Motor Vehicles Using Xenon Lamp"
ISO 4892-2: Plastics - Methods of exposure to laboratory light sources - Part 2: Xenon-arc lamps
ISO 11341: Coatings - Artificial Weathering and Artificial Radiation Exposure - Xenon Arc Radiation Exposure with Filtering
AATCC TM16 "Light Fastness"
AATCC 169 "Textile Weathering Test 1: Xenon Arc Lamp Exposure Method"
GB/T 8427-2008 Textiles - Color Fastness to Artificial Light - Xenon Arc Lamp
ISO 105-B02: Textiles - Colour fastness to artificial light - Xenon-arc lamps
Note: If the client does not have specific metrics, the parameters shall prevail or be negotiated on a case-by-case basis for content not covered by the standards;
Instrument Features
1. Exposure Area: Ultra-large experimental chamber space, drum-type 3-layer (70×150) standard samples;
2. Light source system: High-intensity 6.5KW professional water-cooled xenon arc lamp;
3. Filter: A dual internal and external light-filtering component ensures the filtered spectrum fully complies with standards such as GB, FZ, AATCC, ISO, and JIS;
4. Irradiation Energy Control Point: Digital setting of light intensity, real-time monitoring, automatic adjustment, meeting the stable requirements of test light sources for different standards (optional control points: 420nm; 340nm; 300-400nm or 280-800nm band monitoring);
5. Temperature Control: The blackboard thermometer (BPT) and black mark thermometer (BST) can be switched and the air temperature (CHT) are monitored at the same work position as the sample, accurately reflecting the test conditions of the sample. The measured data is processed by the CPU and displayed on the color screen in digital, graphical, and curve formats, eliminating the need for shutdown observation.
6. Humidity Control: The PTC high-temperature dual humidification system features durable SUS316 material humidification elements, with dry-burning protection for the humidification tube, ensuring accurate and stable test humidity;
7. Sprinkler System: Pre-spraying and post-spraying, high-pressure spraying generates umbrella-shaped rain mist to simulate natural rainfall effects, with a rainfall rate of 0.4L/min.
8. Data Output Method: The instrument is equipped with a USB port, allowing direct export of test data to an EXCEL spreadsheet document via a USB flash drive for reading on a computer;
9. Display method: 10.4-inch Weintech super large color touch screen for operation and control, with Chinese and English interfaces, multiple test monitoring modes (digital, curve, table), convenient and intuitive operation.
10. Standard Setup: The device comes with 11 built-in programs that can be customized for various testing standards such as AATCC, ISO, GB, and JIS. These settings are permanently saved, allowing direct selection and initiation of tests
11. Durable operation: Capable of continuous operation for over 1,000 hours per test cycle, meeting the requirements for material aging testing in specialized industries
12. Monitoring Interface: User-friendly monitoring interface, operation curves, mobile and computer APP communication technology (as shown in the figure):
13. Lamp Assembly: The combination of original imported lamps and dual A-type or B-type filters is interchangeable with imported brand machines.
Main technical parameters
1. Model: SP-XD650PV
2. Inner box size: 750 × 750 × 750 (depth × width × height) mm
3. Dimensions: 1050mm x 1270mm x 2100 (Depth x Width x Height)
4. Lamp lifespan: ≥ 1200 hours
5. Supporting Xenon Lamp Power Supply: High reliability, independently developed electronic intelligent starting power supply with ultra stable operation. Lighting efficiency is over 95% higher than other manufacturers
6. Lamp power: 6.5KW
7. Number of Lamp Tubes: 1
8. Internal and external filters: Dual special glass filters, different combinations simulate different environments (A-type daylight glass or B-type window glass)
9. Energy control points: @ 340nm (configured), @ 420nm (configured), @ 300-400nm (configured)
10. Radiation intensity: 0.25-1.25W/ m2@340nm
0.75W/m2～2.40W/ m2@420nm
49W/m2～130W/ m2@300 ～400nm
11. Radiation intensity adjustment: Built in solar eye wireless fiber sensor, advanced high-tech closed-loop monitoring of radiation intensity, intelligent PID automatic adjustment
12. Box temperature (HTC): 35-65 ℃± 2 ℃ (adjustable)
13. Blackboard temperature (BPT): 55-110 ℃± 2 ℃ (adjustable) during light cycling; 35-65 ℃± 2 ℃ (adjustable) during dark cycling
14. Black label temperature (BST): 60-120 ℃± 2 ℃ (adjustable) during light cycling; 35-65 ℃± 2 ℃ (adjustable) during dark cycling
15. Relative humidity: Light cycle: 20-75% RH; Dark cycle: 45-95% RH
16. Temperature deviation: ± 2 ℃
17. Humidity deviation: ± 5% RH
18. Blackboard and black label position: The blackboard black label and sample rack should be at the same workstation
19. Sample rack: The 3-layer sample rack rotates 360 degrees around the center of the lamp tube at a rate of 1 R/min to improve the consistency of all sample exposure
20. Sample clamp type: Hanging type sample clamp, spring compression type test piece installation design, easy to disassemble and assemble samples by simply pressing the spring
21. Sample clamp size: 70 × 150mm standard template
22. Effective exposure area: 6500cm2
23. Light/dark alternation cycle: adjustable from 0 to 9999H
24. Spray method: Each section can be independently controlled for sample front spray and back spray
25. Spray cycle: adjustable from 0 to 9999min
Control system
1. Display screen: 10.4-inch color touch screen human-machine interface
2. Operating language: Chinese input
3. Operation mode: Program operation (dark, light cycle mode) or constant value operation can be used
4. Control content: air temperature (BHC), blackboard temperature (BPT) or black label temperature (BST), relative humidity, irradiance, xenon lamp cooling water temperature, irradiation exposure timing, over temperature temperature setting, operation time setting, spray time (spray, stop spray cycle), temperature, humidity, irradiance operation curve monitoring, operation status monitoring, alarm function monitoring;
5. Test standard definition: Fixed value custom test space and 11 sets of program custom memory test standard space
6. Alarm protection function: over temperature, fan overload, xenon lamp overheating, water tank shortage, power phase loss, humidifier anti dry burning, etc. When various faults occur, the display screen visually indicates the cause of the machine fault and the troubleshooting method, and the linked protection function is activated;
7. Data storage: Automatically stores large space, can be stored for 6 months
8. Data export: USB port USB drive export function
9. Remote communication: mobile APP, computer networking remote operation and control
Light source system
1. Lamp: The long arc lamp simulates the most realistic spectral energy, and can simulate the spectral value of sunlight to reach over 98%
2. Filter: Special filter, A-type and B-type different combination filters simulate different test environments
3. Startup power: Advanced and reliable intelligent electronic power converter ensures stable illumination of the xenon lamp after it lights up
4. Irradiance control: Wireless fiber optic solar eye, automatically receives analog light and adjusts the lamp output through a closed ring central processing control system to provide the most stable and energy-efficient irradiation output
Irradiance sensing system
1. High tech integrated irradiance meter integrates all energy points into a central processing unit
2. Spectral range: @ 340nm, @ 420nm, @ 300nm~400nm
3. Range of irradiance: 0-5W/ m2@340 、 0～10W/ m2@420 、 0～500W/ m2@300nm ～400nm
4. Annual stability: 2%
5. Control error: ± 0.1%
6. Control accuracy: ± 0.1%
Blackbody thermometer
1. Sensor function: Blackbody standard sensor, used to measure the temperature of the black sphere/surface temperature of the sample
2. Control mode: Control the blackbody standard temperature through internal PID adjustment of the fully intelligent system
3. Blackboard thermometer or black label thermometer can be switched for use
4. Sensor type: PT100 Platinum Temperature Sensor
Heating system
1. Heater: Chrome plated wire heater or nickel chromium alloy electric heater
2. Temperature control method: Advanced PID solid-state relay SSR continuous control mode
Humidification system
1. Humidifier components: Professional SUS316 # nano technology components, durable and rust free, with a long lifespan, and a humidification capacity three times greater than traditional humidifiers using tube methods
2. Low water consumption: The specially developed xenon lamp aging chamber humidifier reduces the water consumption of wet heat tests compared to ordinary humidification systems. The water consumption is less than 0.2L/min at 38 ℃&95% RH for 24 hours, saving costs and reducing labor costs;
3. Low power consumption: The humidity condition has a high heat to humidity ratio and low humidification power. Compared with ordinary humidifiers currently used by other manufacturers, the constant humidification energy consumption at 38 ℃&95% RH is reduced by nearly 80% or more
Sprinkler system
1. Spray method: Sample front spray and back spray can be independently controlled
2. Nozzle: The precision high-pressure nozzle of the instrument can provide consistent deionized water spray for the sample
3. Sample spraying (front spraying): Sample spraying sprays water onto the surface of the sample exposed to sunlight to simulate rainfall, generating temperature shock and corrosion effects
4. Dark cycle spray (back spray): In the dark cycle stage, the sample rack spray sprays water onto the back of the sample, cools the sample temperature to below the dew point, and forms condensation on the exposed surface
5. Spray water consumption: front spray 0.2L/min, back spray 0.2L/min
Cooling system
1. Xenon lamp dedicated industrial grade chiller configuration
2. Adopting imported vortex compressor unit, the cooling efficiency is stable and reliable
3. CS over temperature protection device, automatically shuts down and alarms when the water temperature exceeds the set value
4. Advanced SUS304 # stainless steel water pump circulation system
5. Independently developed heat exchanger with good heat exchange rate, ensuring long-term operation of the lamp tube
Drum structure
6. Transmission motor: Imported deceleration motor with adjustable speed
7. Drum frame: All SUS304 # stainless steel assembly structure for easy disassembly and assembly
8. Rotation mode: Gear transmission structure 3600, smooth rotation, stable and reliable
Structural material
1. Box structure: composed of a test box, a heat/humidity control/lighting/spraying/condensation system/transmission mechanism, a circulation system, and an electrical control cabinet
2. Shell material: High quality steel plate double-sided spray powder color is computer white
3. Inner liner material: SUS304 stainless steel plate, corrosion-resistant, easy to clean, beautiful and generous
4. Box door: Left single door with filter window, the door edge is tightly sealed with silicone rubber
5. Sample Rotating Frame: Made of stainless steel material, the fixed position of the sample can be adjusted, and it can be formed into a standard stamping template or standard sample. The sample frame rotates around the center of the lamp tube
6. Transmission method: Long shaft dedicated motor gear drives the drum to rotate
7. Loop structure: Air balance duct cooling system, advanced PID algorithm can accurately control test parameters to control the speed of the fan and the temperature of the box for heating
Security device
Lamp protection: In order to ensure the normal operation of the lamp and prevent damage, this equipment uses a cooling system and lamp interlock. If the chiller fails, the xenon lamp will automatically turn off and the whole machine will stop working
Lamp overheating protection: To prevent the lamp from overheating and running, when the water temperature exceeds the set value for overheating, the instrument will be forced to enter a cooling cycle
Waterway protection: When the circulating waterway of the lamp tube is short of water, the light does not light up to protect the lamp tube from damage
Water temperature protection: The system has an independent water temperature over temperature setting protection, which extends the service life of the lamp tube
Water shortage protection: All water adding components are automatically replenished, and if the water tank components are continuously short of water, they will automatically protect and sound an alarm
Humidification protection: The humidification box automatically protects the humidification components from damage due to water shortage
Power phase sequence: missing phase, phase sequence, leakage, protecting the machine from damage in case of power failure
Motor protection: Motor thermal overload protection to ensure stable operation of the motor
Protection setting: The control system interface has temperature and humidity setting value protection. If the temperature and humidity inside the box exceed the set value, an alarm will be triggered
Numerical protection: automatic saving of numerical values during power outage operation
Installation conditions
Installation power supply: AC380V 50HZ
Installed power: 10KW for the whole machine
Using water source: The system must use ultra pure water (users need to bring their own pure water machine)
Water addition method: achieve no manual operation, the whole machine automatically adds water
Surrounding environment: There is no strong vibration around
Environmental temperature: 15-20 ℃, humidity<65% R.H
Drainage system: During the operation of the machine, sewage is discharged outside, and a drainage pipeline system must be left indoors
Packing accessories:
|
No. |
Name |
model |
Q’ty |
|
No. |
Name |
model |
Q’ty |
|
1 |
Light tube |
6.5KW |
1 |
|
9 |
Touchscreen control system |
CMT1107X |
1 |
|
2 |
Light filter |
A type of sunlight-type or B type of window glass type |
1 |
|
10 |
Controller system |
XD48RT-E |
1 |
|
3 |
Light system |
ZJX5000 |
1 |
|
11 |
module |
XD4AD2DA |
1 |
|
4 |
Wireless optical fiber sensor |
UVX |
1 |
|
12 |
Temperature module |
XDE6PT-P |
1 |
|
5 |
BPT Blackboard thermometer |
BST100 |
1 |
|
13 |
Drum frame |
D640 |
1 |
|
6 |
BST Black mark thermometer |
TPT100 |
1 |
|
14 |
Sample fixture |
75×145mm |
50 |
|
7 |
humidity sensor |
HTPC05S |
1 |
|
15 |
Cooling system |
XC-3 |
1 |
|
8 |
motor |
ZJ750W |
1 |
|
|
|
|
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